ElmasystemNeo
ElmasystemNeo
Our Custom Solutions. Tailored to Your Needs. Elmasystem Neo stands for project-specific ultrasonic cleaning of the highest quality. The systems are precisely designed to meet individual process requirements and meet the highest standards for film and particulate cleanliness.
Custom-designed systems
Tailored precisely to your requirements – in accordance with ATEX guidelines, if necessary
A perfect fit down to the last detail
Baskets, product carriers, and tank sizes tailored precisely to your components and throughput
For industries with extreme demands
Medical technology, optics, aerospace: where technical cleanliness is key to functionality
Comprehensive support
In-depth training for operators and support staff, either on-site or remotely
All in one place
Ultrasonic cleaning and the right cleaning chemicals from Elma remove even stubborn dirt completely
Elmasystem Neo is suitable for cleaning complex components of various sizes. The systems combine all essential process steps into a single, compact ultrasonic cleaning process – perfectly tailored to individual production processes. The system architecture allows for a customized configuration, ranging from individual process stations to fully automated large-scale systems.
Developed for
The most demanding requirements in medium-sized businesses with high throughput in the following areas:
Medical technology
Photonics
Energy and drive technology
Precision components
Watches & jewellery
Cleans
Adhesive residues, oils and greases, abrasive and polishing pastes, protective coatings
Particles, particulate impurities
Flux, film-like impurities
Organic and inorganic impurities, Oxidation
Removed
Implants, instruments and contact lenses
Precision optics, optics for safety and monitoring systems, vacuum components, parts for laser and lithography technology
Components for fuel cells and drive systems, power electronics, electromechanical components
Technical ceramics and substrates, components for injection moulding tools, valves, nozzles, springs
Micromechanical components, cases, straps
Maximum security for solvent-based processes
Elmasystem Neo is the customized solution for ATEX-compliant cleaning and immersion systems that use flammable solvents such as acetone, IPA, or ethanol. With over 30 years of experience, Elma designs safe and efficient systems for industrial parts cleaning, rinsing and drying processes, and the final cleaning of medical implants. The closed-loop solvent circuit with integrated distillation enables cost-effective processes such as cleaning, rinsing, and drying while ensuring a high level of process reliability. Modern control and monitoring systems, along with compliance with CE, ATEX, and FM Global standards, ensure reliable and safe operation.
Components:
- Exhaust system with monitoring.
- Free-board cooling to reduce solvent losses.
- Indirect heating or cooling of the process chambers.
- Gas detection system (20% LEL or 40% LEL) for reliable monitoring.
- Extinguishing system for maximum operational safety.
- Nitrogen purging of the ultrasonic systems to prevent ignition sources.
- Intrinsically safe electrical circuits for standard-compliant and safe system control.
Equipment types and process steps for ATEX-compliant cleaning procedures
Process:
- Ultrasonic cleaning in heated solvent
- Condensate rinsing
- Evaporation
Process:
- Ultrasonic cleaning in heated solvent.*
- Rinsing in cooled solvent
- Condensate rinsing
- Evaporation
* An additional cleaning chamber for another solvent, for pre-cleaning with or without ultrasonic agitation, is also available.
Process:
- Ultrasonic cleaning in heated solvent
- Rinsing in cooled solvent
- Condensate rinsing
- Evaporation
e.g., for extraction and hydration
The number of steps and chamber size are customized according to requirements.
Customised service for your system
Before the system goes into operation, operators receive in-depth training from Elma’s experts. Regular maintenance and servicing of the system help to ensure reliable system availability. Elma supports you in this regard with bespoke spare parts packages, service and maintenance contracts. Should any faults nevertheless occur, our flexible service is at your disposal – ranging from fault analysis to fault rectification – either on-site or remotely.
Elma Process Laboratory Personalised advice to meet your cleaning needs
The Elma Process Laboratory is equipped with a range of Elmasystem cleaning systems, which our process engineers and chemists use to develop the optimal cleaning process for your specific cleaning task with scientific precision. Please get in touch and tell us about your requirements. You are welcome to visit us at our Process Laboratory or simply send us the parts you wish to have cleaned for testing.
