Elmasystem stands for customized, process-safe cleaning with ultrasound – supported by powerful cleaners or solvents. Designed for maximum flexibility, throughput, energy efficiency, and seamless integration into existing production processes. World-leading cleaning expertise for demanding industries such as medical technology, photonics, electronics, or precision components.
Standard modules or highly customized systemsand everything in between
Elmasystem can do both. Due to decades of continuous development, we can draw on a broad portfolio of proven Elmasystem modules. This allows us to quickly and cost-effectively build cleaning plants for many requirements. For special requirements, we develop highly customized systems that meet the highest standards worldwide. Challenge us.
Elmasystem Neo
Our custom-made.
Just as you wish.
Individual special systems for specific process requirements. Elmasystem Neo offers maximum flexibility for the highest demands. Our engineers develop the perfect cleaning system together with you, fully integrated into your processes. For industries with extreme demands on technical cleanliness, e.g. optics, medical technology, aerospace.
Elmasystem Evo
Our Modular.
Fully flexible.
Modular cleaning systems made of standard components. According to customer requirements, cleaning processes can be mapped with these components. The IPC control of the system ensures compliance with process parameters, controls the individual components, and provides time-optimized transport of goods through a 2-axis transport system.
Elmasystem Nano
Our compacts.
Small can do a lot.
Our fully automated ultrasonic cleaning system combines cutting-edge technology with space-saving design - perfect for small spaces and high demands. Thanks to user-friendly IPC control, all cleaning stages are precisely controlled, the transport of goods is optimized, and the highest process reliability is guaranteed. Economical in consumption, efficient in use, and with features of the Elmasystem Evo technology, it ensures consistently high cleaning quality.
Areas of application
High Purity Cleaning Systems – for controlled purity down to the nanometer range. These systems are specifically designed for the transfer of high-precision components into clean rooms, such as for vacuum technology, semiconductor manufacturing, or precision optics. Elmasystem systems remove both particulate and filmic contaminants – down to the micron and nanometer range. An integrated sensor system for measuring particle density and size ensures that the requirements of defined clean room classes are reliably met.
System advantages in detail
Ultrasound modes & frequencies
- Ultrasound components: Powerful in-house development
- Operating modes: Degas, Sonic, Sweep, Pulse
- Frequencies: 25–130 kHz (Single & Multi)
- Further frequencies and combinations available upon request.
Basin and basket measurements
- Individual baskets & product carriers made of stainless steel
- sizes: 25, 55, 80, 160 liters
- weight: 8 kg, 15 kg, 35 kg
- further sizes and weights available on request
Goods Handling & Transport
- Manual, semi-automatic, or fully automatic
- Up to 3 transport systems simultaneously
- Transfer operation, lift rotation, vertical rotation
- Lift-out technique to reduce drying time
Drying processes
- Warm air, vacuum, infrared
- HEPA filter available
- timer-controlled & efficient
Control & Software
- User-friendly IPC touchscreen control and visualization
- Common interfaces (including OPC/UA) for seamless integration into your IT systems
- Audit trail, data logger, barcode or data matrix scanner
Integration & Security
- Integration into existing upstream and downstream production processes
- Individual plant separation points depending on the input situation
- Cleanroom-compatible, noise-reducing enclosure
- ATEX versions for solvent cleaning.
Efficient &resource-saving
Water Cycle & Automation
For optimal cleaning performance and resource efficiency, the systems are equipped with the latest water treatment systems. These include pure water systems, reverse osmosis, and softening, ensuring the highest water quality and preventing residues. An efficient cascade system minimizes water consumption by reusing water in multiple stages. To keep the cleaning liquid clean and prolong its life, the systems are equipped with oil separators, filters, and dosing systems. Handling is significantly simplified through automated filling, refilling, and emptying.
Sustainability & Energy Efficiency
Elma places great importance on sustainability and energy efficiency. The integration of sensors for temperature, conductivity, flow, and TOC (Total Organic Carbon) enables precise monitoring and control of the cleaning process. These detailed data, combined with timers, help optimize energy use while reducing operating costs.
Individual consultation for your
Cleaning requirements
In the Elma process laboratory, various Elma system cleaning systems are available, with which our process technicians and chemists develop the optimal cleaning process for your cleaning task with scientific precision.
Feel free to contact us and tell us about your requirements. You are also welcome to visit us in our process laboratory or simply send us your parts to be cleaned for cleaning trials.
